一种星间设备系统偏差的标定方法

针对Ka波段测距体制中星间测距设备系统偏差标定困难从而影响自主导航精度的问题,提出用星地无线电双向时间比对的方法标定星间设备系统偏差。通过两条星地双向链路并在这两颗卫星间建立一条星间双向链路进行标定。结果表明：该方法能够标定星间设备系统偏差,其RMS优于1ns,从而起到提高星间时间同步精度的目的。     

应用双向时间传递的重力卫星时标误差自主测量

星间时标误差的自主测量对于中国自主研发地球重力卫星具有重要意义. 提出利用双向时间传递法实现重力卫星时标误差的自主测量, 设计了测量方案, 建立了包含卫星运动导致的链路非对称、电离层效应、设备零值以及随机测时误差在内的测量模型. 结合地球重力卫星相关特性, 分析了时标误差测量中各误差源的影响及相应的误差校正方法. 以GRACE重力卫星为例, 利用提出的方法和校正措施, 星间时标误差自主测量精度可以达到0.62ns, 其中误差主要来自系统零值标定误差和随机测时误差.      

Influence of leading edge with real manufacturing error on aerodynamic performance of high subsonic compressor cascades

To investigate the influence of real leading-edge manufacturing error on aerodynamic performance of high subsonic compressor blades, a family of leading-edge manufacturing error data were obtained from measured compressor cascades. Considering the limited samples, the leading-edge angle and leading-edge radius distribution forms were evaluated by Shapiro-Wilk test and quantile–quantile plot. Their statistical characteristics provided can be introduced to later related researches. The parameterization design method B-spline and Bezier are adopted to create geometry models with manufacturing error based on leading-edge angle and leading-edge radius. The influence of real manufacturing error is quantified and analyzed by self-developed non-intrusive polynomial chaos and Sobol’ indices. The mechanism of leading-edge manufacturing error on aerodynamic performance is discussed. The results show that the total pressure loss coefficient is sensitive to the leading-edge manufacturing error compared with the static pressure ratio, especially at high incidence. Specifically, manufacturing error of the leading edge will influence the local flow acceleration and subsequently cause fluctuation of the downstream flow. The aerodynamic performance is sensitive to the manufacturing error of leading-edge radius at the design and negative incidences, while it is sensitive to the manufacturing error of leading-edge angle under the operation conditions with high incidences.     

Framework and development of data-driven physics based model with application in dimensional accuracy prediction in pocket milling

In the manufacturing of thin wall components for aerospace industry, apart from the side wall contour error, the Remaining Bottom Thickness Error (RBTE) for the thin-wall pocket component (e.g. rocket shell) is of the same importance but overlooked in current research. If the RBTE reduces by 30%, the weight reduction of the entire component will reach up to tens of kilograms while improving the dynamic balance performance of the large component. Current RBTE control requires the off-process measurement of limited discrete points on the component bottom to provide the reference value for compensation. This leads to incompleteness in the remaining bottom thickness control and redundant measurement in manufacturing. In this paper, the framework of data-driven physics based model is proposed and developed for the real-time prediction of critical quality for large components, which enables accurate prediction and compensation of RBTE value for the thin wall components. The physics based model considers the primary root cause, in terms of tool deflection and clamping stiffness induced Axial Material Removal Thickness (AMRT) variation, for the RBTE formation. And to incorporate the dynamic and inherent coupling of the complicated manufacturing system, the multi-feature fusion and machine learning algorithm, i.e. kernel Principal Component Analysis (kPCA) and kernel Support Vector Regression (kSVR), are incorporated with the physics based model. Therefore, the proposed data-driven physics based model combines both process mechanism and the system disturbance to achieve better prediction accuracy. The final verification experiment is implemented to validate the effectiveness of the proposed method for dimensional accuracy prediction in pocket milling, and the prediction accuracy of AMRT achieves 0.014 mm and 0.019 mm for straight and corner milling, respectively.     

Modeling and experiment of grinding wheel axial profiles based on gear hobs

Hobbing is one of the crucial gear manufacturing processes with high precision and high efficiency. In order to improve the accuracy of hobbing and hob relief grinding, more precise grinding wheels are demanded for relief grinding in the production of gear hobs. In this paper, a new and accurate mathematical method for calculating the axial profile of grinding wheel based on the corresponding gear hob to be ground is proposed. Considering that most researches have been conducted to focus on the optimization of hob geometric feature and only can be applied to a specific type of hand of helix and rake angle of gear hobs. The method in this paper can be served as a general algorithm for generating axial profile of grinding wheels on the basis of the spatial envelope theory, the principle of coordinate system transformation, and studies on normal profile of single-tooth. The accuracy of grinding hobs is based on applying the approach in practical manufacturing. Taking two typical different kinds of pre-grinding gear hobs as examples for calculation and experiment, the results of tooth profile errors strengthen the position that the validity and feasibility of this method, it can be employed for gear hob design and grinding processing.     

单音干扰下扩频测控信号伪码跟踪性能研究

扩频测控信号的伪码跟踪性能直接关系到测控系统的测距精度。以伪码跟踪环中鉴相曲线平衡点的过零偏移为研究对象,推导了音频干扰条件下扩频测控信号伪码跟踪的干扰最大误差;并针对干扰最大误差需考虑具体鉴相算法的特点,提出基于相关曲线主瓣的二阶中心矩扩展因子的性能评价方法。该方法利用伪码相关曲线主瓣在干扰前后的畸变情况,反映干扰对伪码跟踪性能的影响。仿真分析表明,干扰最大误差的理论及仿真结果和二阶中心矩扩展因子所得结论一致,从而验证了干扰最大误差理论的正确性以及所提性能指标的有效性。     

基于LS-DYNA滚动轴承使役可靠度计算方法

利用软件LS-DYNA对滚动轴承使役过程进行了动态有限元计算,基于响应面法（RSM）建立6408滚动轴承输入参数与输出响应的函数关系方程,设定各类随机误差分布,利用矩阵试验法确定抽样点在输入变量抽样空间的位置,进行一系列确定性拟合试验.每次试验借助LS-DYNA进行精确求解,运用求解数据对方程进行最小二乘法回归分析确定方程的组成项及系数.最后利用函数关系方程计算轴承任意时刻的使役可靠度.结果表明:计算得出该轴承在0.020008s时的使役可靠度为97.062%.      

分段拓扑修形齿轮的成形磨削与试验

基于成形磨削的几何原理和机床运动学原理,提出了斜齿轮副的一种分段拓扑修形方法.通过改变齿顶和齿根处渐开线的发生线长度实现齿廓分段修形;给砂轮附加一个抛物线+直线的径向进给运动实现齿向分段修形.推导出基于成形磨削过程中拓扑修形齿面的计算公式,对修形齿面的边界进行了划分,建立成形磨齿机各伺服轴的运动方程.根据齿面的数值模拟结果,在五轴数控(CNC)成形磨齿机上进行磨削加工与在机拓扑测量,验证了成形法实现齿面拓扑修形的可行性. 对给定转速和负载工况下的齿轮箱进行加载试验,齿轮箱振动能量级幅值下降0.008dB,噪声减小约2dB.研究表明分段拓扑修形有利于降低齿轮传动振动和噪声.      

基于干扰观测器的高超声速飞行器预测控制器设计

针对具有强耦合特性与模型不确定性特点的高超声飞行器控制问题,提出一种新型的姿态预测控制器设计方法。引入参考模型,建立了飞行器姿态预测控制模型。基于此,利用预测理论设计了飞行器的预测控制器,同时设计了干扰观测器实时观测外界未知干扰来进行补偿控制,从而实现滚动优化的目的;基于干扰观测值与真值的误差,利用Lyapunov稳定性理论,确定了控制精度与预测步长大小的关系;最后,在参数标称与拉偏的情形下进行了高超声速飞行器姿态控制系统仿真,仿真结果表明,干扰观测器能快速跟踪干扰,并且所设计的预测步长可以满足飞行器高精度的控制要求。     

航天器自主导航状态估计方法研究综述

自主导航是航天器自主运行的核心关键技术。状态估计是实现航天器自主导航的核心手段,是指实时确定航天器在轨位置、速度和姿态等导航参数,是航天器自主导航技术的重点发展方向之一。首先,针对航天器自主导航的实际需求,阐述了研究航天器自主导航状态估计方法的必要性,具体从导航系统可观测性分析、导航滤波算法、导航系统误差补偿3个方面介绍了航天器自主导航状态估计方法的研究现状;然后,分析并总结状态估计方法在航天器自主导航系统中的实际应用;最后,结合理论研究和实际应用,给出了状态估计方法目前存在的主要问题并对其后续发展进行了展望。